Friday, October 13, 2023

Prefabrication experiments - 394 - customize - 05 - Framing possibilities

 

Light timber balloon frame and subsequently platform framing revolutionized building culture in North America and then all over the industrialized world. Milled abundant softwood, «2 by» stock, enabled anyone to nail together and erect these simplified posts, beams and joists into load-bearing walls, floors, and roofs. Lightweight timber construction became synonymous with low-density housing and continues to be the go-to system for small buildings. Although rudimentary, it proved affordable and arguably the most adaptable form of construction.

 

Timer framing has few constraints; the structural redundancy of closely positioned nailed studs and joists makes any structure possible. It’s no surprise that this flexibility has provided little need for innovation since its early mass adoption, its accurate normalisation and democratisation through the baby boom of the 1950s and 60s. Prefabrication of wall and floor panels has added some value in terms of saving time and reducing onsite waste, but novelty in framing is limited. 

 

As the mechanized sawmill was the basis for the invention and knowledge spread of stick framing, computerized cutters are influencing and inspiring a new generation to look at framing with state-of-the-art manufacturing methodologies. Wiki-houseU-build, and Xframe are three open systems articulated to new digital fabrication possibilities.  Xframe posits a complete change of construction strategy. The x-braced frame trellis proposes bolted joinery along with dry wood on wood assemblies to keep elements together while ensuring ease of disassembly at the end of the frames’ service life. A plurality of organisations is possible from this cross braced plywood panelized structure including any finishing materials from interior partitions to complete insulated exterior walls.   

 

The structural web is defined by vertical, horizontal, and diagonal plywood elements attached with wooden gusset plates. The pattern, a type of bailey bridge truss, defines a robust and modular repeatable thickness arranged from a 1200mm x 2700mm grid. The plywood strips are placed to structure a surface akin to a vertical waffle or ribbed slab. 

 

The mass cultural acceptance of the light wood frame has impeded the market penetration of any other strategies. Proposals like the X-frame, however pertinent, require such profound reforming of cultural habits and supply chain harmonies that their long-term commercial applicability is difficult to realize and reason. 


Xframe structure see https://xframe.com.au



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