Monday, January 25, 2016

Prefabrication experiments - 88 - Komendant's pre-stressed modular building

It has been documented by architectural and construction historians that engineers were the first to explore the new materials and processes generated by the industrial revolution. Engineers helped forge many of the industrial city's archetypal structures: bridges and towers, rail stations, tall commercial buildings and industrial hangars all developed with the emerging manufacturing knowledge for iron, steel and reinforced concrete.

Engineering’s contribution to modernity was remarkable and notably highlighted by the invention of steel reinforced concrete systems for building. Whether the Kahn Truss system of reinforcement developed in the U.S.A. or the Hennebique system devised in France, these early 20th century engineers and their initiatives were central in reforming building techniques. Engineers were and remain an important part of architecture’s creative process.

Within this tradition, August E. Komendant’s work as a structural engineer helped stimulate innovation in construction, engineering and architecture. Komendant was educated in Germany and practised mostly in the United States after World War II. He is well-known for his lasting collaboration with Louis Kahn and his work on Moshe Safdie’s Habitat 67 prototype for the Man and his World Universal Exhibit held in Montreal, Canada in 1967. Both collaborations, with Kahn and Safdie, produced buildings synonymous with 20th century modernity.

Komendant's research in reinforced concrete was pioneering and is exemplified by his experiments in modular building aimed to improve construction in matters of efficiency, strength and quality. His patented Modular Multi-floor Building was composed of rectangular prisms cast on site and stacked vertically between horizontal floor slabs.


The distinctively inventive portion of Komendant’s strategy was that each extruded rectangular prism was not only stacked over the floor slabs as in a simple building block strategy, but each prism was stitched vertically through holes in the prisms’ walls and floor slabs with tension cables. Each cable passed through slabs and walls and would then be stressed to create a taut sandwich effect between all the system’s components. This post-tension pre-stressed system produced greater strength and rigidity and optimized concrete’s structural efficiency. The overall structural strategy produced a rigid waffle type edge slab building, which could be cast on site reducing the inconveniences linked to transporting heavy prefabricated concrete systems.

Patent drawing dated April 1, 1980

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