Wednesday, January 13, 2016

Prefabrication experiments - 87 - M.I.T.'s glass fibre reinforced plastic roof structure

Plastics are a relatively new material in the history of construction. Although natural resins and polymers have been used since ancient times, the chemical compounds associated with modern plastics were dependent on the advances made during the late 19th and early 20th centuries. As new processes and methods moved from military use to the mainstream, experiments with these light and resistant composites changed existing construction materials and developed new ones. Plywood was one of the groundbreaking uses for polymer resins. Additionally these compounds gave way to plastics’ use in all building systems. 

In the mid 50s, Marvin E Goody and Frank J Hager from the Massachusetts Institute of Technology explored glass reinforced plastics for buildings. The MIT researchers united with industries such as Owens Corning to study new potentials for plastics in architecture. Their work led to an association with Monsanto on the «all plastic house of the future» exhibited by Disney from 1957 to 1967 and to a lesser-known project for a flexible school structure.

The monocoque shell skins for the Monsanto house helped develop an ideal form- resistant structural shape. The monocoque shells were lightweight and could be moulded into virtually any profile. In the case of their experimental elementary school the researchers developed a hyperbolic paraboloid (a curved surface shaped like a horse saddle) skin composed of a foam insulated core (25 mm) moulded between two thin fiberglass reinforced (1.5 mm) skins.

The «HyPar» shaped were arranged to form a completely open plan that could evolve according to changing social and academic needs. Each 2.4m x 2.4m square shell was bolted to a mast that supported four identical shells, which were also bolted together. The configuration created an uninterrupted modular 4.8m x 4.8m grid of posts that supported a by-directional ribbed surface. Each shell weighed ten times less than its concrete equivalent would for the same span.


Plastics presented the flexibility of concrete without the weight limitations. Plastics’ flexibility was emblematic of modern society’s main constituent: the need for constant change. Social paradigms were being challenged at an alarming rate. Research in Architecture and building technology paralleled this social development, as systems’ flexibility became a focal point for exploration.

Experimental School - Ribbed modular «Hypar» glass fibre reinforced roof panels

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