Wednesday, October 29, 2014

Prefabrication experiments - 36 - Componoform inc

A French gardener, Jean Monier, is usually credited with inventing reinforced concrete. However, some of his late 19th century contemporaries including W.B. Wilkinson in England, François Coignet in France and RB Stevenson in the United States received patents for embedding bendable materials in concrete (either wood or steel). Concrete like stone is inherently strong in compression and fragile in bending. The embedded tension material, typically steel rods reinforce the concrete’s spanning ability. Moreover, if the concrete covering is of an adequate thickness and quality it protects the steel rods against their inherent limitation, which is corrosion. The reinforcing rods are characteristically placed in a grid pattern where tension reaction is necessary and then encased in the concrete. 

Early 20th century experiments characterized by the work of Eugène Freyssinet further optimized reinforced concrete by stressing the steel before encasing it. This process placed the concrete in a compressed state as the concrete hardened and the rods were released much like an elastic band that is placed in perpetual tension. This process, allowed for longer spans as the concrete is permanently stressed in compression and less material is needed, therefore producing lighter members.

Concrete and modern architecture’s social housing experiments went hand in hand. Concrete’s strength, résistance to fire, and its durability stimulated the industrialization of precast panelized and component systems and helped produce modern social housing block. Concrete systems also initiated the theorization of flexible plans and adaptable system organisation as they clearly separated structure and non load-bearing systems.


Componoform was a building block system that proposed pre-stressed building components for beams, columns and slabs. Each element could be bolted for ease of assembly and disassembly. The longer spans of up to 10 m generated a free plan and allowed for spatial variability. The main element of the original Componoform patented building system was a cruciform column head that radiated in four directions developing a simple post and beam dry assembly. The modular precast slabs integrated a linear void space for lightness and transferred their loads to beams, which in turn transferred the load to the columns. The frame (or skeleton according to the patent text) could then be covered in modular precast panels or any other potential skins.  The cross-head column standardized the orthogonal nature of the system but permitted multiple grids and spans.

Patent drawing of the Componoform system

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