Monday, March 31, 2014

Prefabrication experiments - 9 - The Frankfurt pre-cast concrete panel system by Ernst May

A report published in 1928 by the American consul in Cologne, estimated Germany’s dwelling shortage at 800 000 units (see the dream of the factory made house). The housing crisis fuelled many experiments in construction systems for dwellings. German architects and engineers inspired by the advances in steel and concrete promoted affordable, flexible, easily assembled, durable and hygienic housing strategies using these new materials and methods. The Bauhaus and its young proponents of a new architecture undertook a number of these experiments. Their research into individual and collective dwelling prototypes was often a collaborative effort associated with the building industry. The collaboration between these two fields, architecture and industry, is one of the major constituents of modern architecture.

Ernst May, architect and urban planner from Germany, was one of the major players in disseminating collective housing schemes in Germany at the beginning of the twentieth century. One of these schemes built in the heart of the housing crisis included 1400 units in Praunheim. Rationalisation, standardisation, modularity and component based building were the ideas proposed by May. The project included a pre-cast concrete panel factory set-up by Ernst May in a large empty manufacturing plant. The factory produced slabs, panels and pre-stressed beams. These sub-assemblies incorporated, as needed, windows, doors and hardware and were then transported to and assembled on site. Each standard modular one-story concrete slab could be produced in less than five minutes. Ernst May’s system was a major facet in the «Reichsforschungsgesellchaft» research for housing organization in Germany.

The panel based construction system was based on the repetition of a few clearly defined dwelling plans, the standardisation of building details and the coordination of different building systems from kitchens to bathrooms and their mechanical components. The simple system of horizontal slab panels for floors and vertical slab panels for walls employed pre-cast concrete as a fire-resistant and soundproof material, two properties required for the success of collective housing.


Wall and floor panel construction systems were the most successful and enduring forms of industrialized building. The strategy minimized overhead required for procurement in as much as the panels were produced as needed. Marketing overhead was also reduced to a minimum as the panel was a simple sub-assembly and did not require market education to be adopted as was the case in many of the prefab experiments in modular housing which had, and sometimes wrongly still have, the cheap or low-cost temporary housing connotation.

see Herbert G, The Dream of the Factory Made House, MIT Press, 1984 - p50

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