Monday, April 24, 2017

Prefabrication experiments - 129 - material innovations - 10 - Precast concrete curtain walls


The disconnection of structure from cladding or envelope is one of the enduring topics of modern and industrial building culture. Frame structures in concrete, steel or timber released architecture from load bearing walls stereotyping aesthetics and expressivity on an abstraction dictated by mass-produced sections and profiles suspended from load-bearing supports. The skeletal steel and aluminum glazed curtain wall developed into an emblem of this modernity and of the international style specifically.

Reacting to the advancement of curtain walls as a clichéd architectural practise, a segment of latter modernists posited precast concrete panels to restore building’s eloquence. Marcel Breuer’s IBM France Research Center and Paul Rudolf’s Blue cross and Blue shield in Boston the architectural potential of elaborate precast concrete curtain walls. Further, the modular load-bearing precast panels in the Philadelphia police headquarters designed by Geddes Brecher Qualls Cunningham and structural engineer August Komendant symbolised this revolution illustrating heavy-duty precast concrete as an efficient, adaptable and expressive architectonic scheme.

Completed in Berlin, Germany in 2012 The Tour Total Raster Façade Precast Concrete System designed by architect Barkow Leibinger elaborates on the animated potential of the precast load-bearing curtain wall. With a glazed to opaque ratio of 60 – 40, the exterior load-bearing wall could provide a flexible narrow floor plate as interior columns are potentially eliminated as interior loads would be transferred directly to the envelope. In a standard floor plate, only the exterior grid columns would be replaced by the structural facing.


The concrete sandwich assembly is insulated diminishing thermal bridging associated with aluminum framed curtain walls. The sandwich elements are composed of an inner structural grid of columns and beams to which an exterior layer of concrete and an interior layer of thermal insulation are laminated to produce an insulated skeleton. The system is composed of basic two-story units, which are connected by steel male –female inserts. Each element in the Tour Total is cast with a repetitive crease or vertical fold conveying an infinitely differentiated pattern from a singular staggered element. Digitally fabricated formwork simplifies production and etching the 50 cm panel’s thickness. The sculptural curtain interacts with natural daylighting to produce a rippling effect that enhances the envelopes manifestation. 

The Tour Total precast concrete wall components

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