Tuesday, August 30, 2016

Prefabrication experiments - 106 - Shigeru Ban's seven-story manifesto

Readily debarked, cut, divided, carved, sanded, planed, or traditionally hand-hewn with a broad axe, the diversity with which timber can or has been fashioned elevated wood’s artisans to legendary status. As was the case with the master mason, the master carpenter, or the great artisan «daiku» in Japanese building culture, was responsible for both designing and building. Elucidating the tectonics of weaving, interlocking joints, artistry and precision, Japanese temples, Scandinavian log stacking, and European box frame exemplify the master carpenters’ talents in frame as well as mass timber building.

The meticulous crafting of connections associated with traditional timber building was somewhat lost to the invention of steel fasteners. Joinery and its master craftsmen became too expensive to compete with the commodification of wood building. The balloon frame developed into the icon of this commodification. The politics of war and industrialization further strained wood’s use as concrete and steel, icons of development, monopolized civic architecture's requirement for flexibility, height and large spans.

The improvement of wood composite hybrids such as glue laminated or cross- laminated timber products combined with the democratization of numerically controlled cutting and fabrication renew complex joinery as a viable strategy in rationalized building methods. The advancements in wood dividing and bonding have increased wood’s effectiveness on par with both steel and concrete. Modern techniques produce a large range of shapes and profiles for both vertical and horizontal spans and for every building type with comparatively low embodied energy.


Shigeru Ban, a Japanese born architect, well known for his work that explores the links between traditional and contemporary building culture, designed a frame structure that exemplifies the tall wood paradigm while highlighting numerically cut joinery as the structure’s main architectural feature. The seven-story post and beam structure was designed and built for the Tamedia publishing company in Zurich. The exceptional glue-laminated posts and beams are digitally milled with great precision. Vulgar nails and bolts are replaced with dowel pins made of beech plywood, which tie the structural components together. A veritable mega-structure-puzzle of precisely engineered parts, the framework didactically reflects the architect's fascination with woodcraft while the glue-laminated timber demonstrates an intelligent and intelligible use of a sustainable and renewable resource.

Joinery photograph and drawings view from the architect's website


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