Thursday, March 23, 2017

Prefabrication experiments - 125 - material innovations - 6 - Concrete Heart: The Corpus Building Method


The utility core, active wall, plumbing wall, wet core, and the service module or pod convey the quest for mass-produced integrated building systems. As far back as the early twentieth century, the commodification of infrastructure, services and their components confronted traditional building methods and motivated architects, industrial designers, producers and builders to imagine multi-functional sub-assemblies that could rationalize service spaces and make their production economically feasible. The mobile mechanical wing proposed by Buckminster Fuller in 1940 was a direct result of this shared willingness to unite the assembly line, mechanisation and construction toward the production of machine like hubs for buildings.

The service core signified the dwelling’s engine and still denotes a potential union of design, construction and factory production. As demonstrated by many pods of the second half of the twentieth century, the utility core was associated to capsules in lightweight materials such as fibreglass. However, concrete boxes were also explored as the nucleus of potential mass-produced building systems. Skanska, a well-known Swedish construction innovator proposed a concrete hub in the 1960s. The 9-ton (9000kg) concrete «heart» was part of the company’s concrete building system; A flexible configuration of concrete boxes arranged around a volumetric hub. The «heart» included the bath, the kitchen and a boiler in a simple shipping container-like shape with dimensions of 2,2m x 4,3m.

Skanska’s factory could produce a «heart» in eight days. The unit’s production took place on a train track like assembly line with nine stations, each corresponding to specific tasks and to one day’s work. The factory setting allowed the company to rely on repetition, a coherent supply chain and consistent conditions to achieve a quality product. The heart unit was priced at seven hundred English pounds (about 23 000US dollars in 2017). Six to eight units per day could be delivered, craned and plugged into place. Improving the company’s Corpus method, the heart was the engine onto which similar empty box units were assembled to shape any customizable plan. A test house was built in Sweden in 1961 and took just thirteen and a half hours to complete.  

The «heart» utility core


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